Custom Power Saver Module for the Electrical Industry

Power Saver Module
Power Saver Module

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Outsource Industries, Inc. was contracted to produce a power saver module for a customer in the electrical industry, calling on our experience in high voltage engineering. This part was custom designed, with prototypes built for customer approval utilizing our PCB and injection molding equipment. The manufactured electronic control box successfully aligned three phases of electricity for three phase motors. The unit reduces amperage draw and saves up to 35% of what the motor will draw. The module was comprehensively tested for accuracy and integrity, with internal testing along with tests carried out by the customer and the UL.

Dimensions of the completed part were 14” x 10” x 8”, produced holding a tight tolerance of .002”. Our facilities were used for production scale volume, manufacturing 5,000 parts for the customer in Indiana after a turnaround time of 60 to 90 days. For more details about the manufacturing of this custom power saver module or our electrical engineering capabilities please see the table below or contact us directly.

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Custom Power Saver Module Project Details

Product Description
Power Saver Module
Capabilities Applied/Processes
Primary: Engineering in high voltage
Secondary:
Equipment Used to Manufacture Part
PCB and Injection Molding
Expertise
Engineering for High Voltage
Overall Part Dimensions
14 x 10 x 8
Tightest Tolerances
.002
Material Used
PCB and Injection Mold
Material Finish
Plastic
Additional Facts
An electronic control box to align all three phases of electric for three phase motors. Reduces amperage draw and saves a customer up to 35 percent of what the motor will draw. We designed it and built prototypes for customer and we also went into production of this unit.
In process testing/inspection performed
Testing by OSI and Customer and UL
Industry for Use
Electrical
Volume
5,000
Delivery/Turnaround Time
60-90 days
Delivery Location
Indiana
Standards Met
Customer Specifications
Product Name
Power Saver Module

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